Vane type
Vane type
Industrial Mist Eliminator
Function
How Vane Type Mist Eliminators Work
Vane-type mist eliminators are engineered to separate liquid droplets entrained in gas streams. Their operation hinges on the principle of changing the gas flow direction. Given the higher inertia of liquid droplets compared to the gas, a change in flow direction causes the droplets to collide with the vane walls or experience a velocity reduction below their settling velocity. This results in their separation from the gas stream.
The efficiency of these separators is influenced by several physical parameters such as droplet size, viscosity, density, and gas velocity. Generally, separation efficiency increases with increasing gas velocity and droplet size, but decreases with increasing pressure.
Specifications
Materials and Construction
Materials: Both the vanes and frames are constructed from various grades of stainless steel (304 and 316) to ensure corrosion resistance and extended product life.
Manufacturing Processes: Laser cutting, CNC bending, argon welding, and spot welding are employed in the manufacturing process.
Product features
Design and Innovation
To optimize the efficiency of our mist eliminators, we have carefully considered the effects of re-entrainment. This has resulted in a unique design that maximizes efficiency while minimizing pressure drop.
Additionally, all plate designs are experimentally verified in our specialized laboratory facilities.
To enhance separation efficiency and reduce clogging of mesh and vanes by dust particles, we have designed and manufactured optimized cyclones with high particle removal efficiency and low pressure drop.
Competitive Advantages
Design and Innovation
Customized Design: Each project and customer receives a unique, tailored design that aligns with their specific needs.
Optimized Performance: Our mist eliminators are optimized to reduce size, weight (lowering initial costs), pressure drop, and fouling (reducing operational costs) while maintaining high efficiency.
Proprietary Design Software (Taha-Sep): Our engineering team utilizes the proprietary Taha-Sep software for the exclusive and custom design of industrial mist eliminators. Based on process parameters such as temperature, pressure, maximum flow rate, allowable pressure drop, gas-to-liquid ratio, and required separation efficiency, we perform detailed design and sizing.
Our designs are grounded in computational fluid dynamics (CFD) simulations, experimental validation, and adherence to industry standards (API, ASME, IPS, and GPSA) to ensure optimal efficiency and pressure drop.
